Let's Figure Out the Headlight Bulb Issue

Ask technical questions or post on problems/issues related to the Kizashi under this topic. Symptoms and pictures of your problem are a good idea.
NOTE: Any car related technical question can be posted here.
~tc~
Posts: 999
Joined: Tue Mar 29, 2011 3:33 am
Location: Houston, TX USA

So, you've got a battery that sits at 12.6V max, and you apply a large load to it.

How exactly do you get a voltage spike in that scenario?
2011 Sport SLS with nav Black Pearl Metallic
bootymac
Posts: 1602
Joined: Fri Jul 19, 2013 1:04 am

~tc~ wrote:So, you've got a battery that sits at 12.6V max, and you apply a large load to it.

How exactly do you get a voltage spike in that scenario?
I'm guessing when you start the car and the alternator begins to generate power (>14V)?

Here's an interesting post on current (not voltage) spikes when lights are turned on: http://theeshadow.com/files/volvo/hidcomp.html
~tc~
Posts: 999
Joined: Tue Mar 29, 2011 3:33 am
Location: Houston, TX USA

No surprise there - it's known that the arc strike takes a fair amount of power, but for a very brief period. This is the main purpose of the ballast.
2011 Sport SLS with nav Black Pearl Metallic
murcod
Posts: 2279
Joined: Fri Aug 03, 2012 12:03 pm
Location: Australia

bootymac wrote:
Here's an interesting post on current (not voltage) spikes when lights are turned on: http://theeshadow.com/files/volvo/hidcomp.html
This bit is interesting and perhaps very relevant to the solution:
The CEM in this vehicle regulates the voltage going to the low beam to 13.0+0.2v using PWM modulation of a JFET, and monitors current flow presumably through a low value shunt resistor.
Why does Volvo consider it necessary to regulate the voltage to the stock halogens; and why don't other manufacturers do it?
David
bootymac
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Joined: Fri Jul 19, 2013 1:04 am

murcod wrote: Why does Volvo consider it necessary to regulate the voltage to the stock halogens; and why don't other manufacturers do it?
VAG vehicles also have a voltage regulator specifically for headlights, as mentioned earlier. It's controlled electronically and the output voltage can be set by a user (with the appropriate software). I'm sure other manufacturers have this too but not on all vehicles, likely due to manufacturing costs. It may become mainstream in the future though

It's clear that over voltage is an issue. If Hella's claim wasn't enough, vehicle manufacturers are also addressing this problem.

Samir, it appears that a voltage regulator for the headlights is your solution. If you find a way to make this work, please share! It would be interesting to see and learn
SamirD
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bootymac wrote:Samir, it appears that a voltage regulator for the headlights is your solution. If you find a way to make this work, please share! It would be interesting to see and learn
That's kinda what I'm thinking after seeing what you posted about manufacturers doing. 8-)

Of course, my simple solution will be to either remember to manually turn them on and off like I do on all my other cars, or just set it to auto and deal with the lack of 'real' headlights during the day.
murcod
Posts: 2279
Joined: Fri Aug 03, 2012 12:03 pm
Location: Australia

Did some testing today. Engine idling, low beam on - head light voltage at rear of the bulb= 13.95V ; battery voltage was 14.46V at the same time.

So, with increased revs both those voltages are only going to climb. The figure I got of 13.95V is already above the previously mentioned 5% over voltage level (of 13.86V) which supposedly halves bulb life.
David
murcod
Posts: 2279
Joined: Fri Aug 03, 2012 12:03 pm
Location: Australia

I forgot to mention, I had the headlights on before starting the engine (with the multimeter on Max Hold.) The peak was only 13.96V - so no significant spike was picked up by the multimeter at engine start up.
David
~tc~
Posts: 999
Joined: Tue Mar 29, 2011 3:33 am
Location: Houston, TX USA

murcod wrote:Did some testing today. Engine idling, low beam on - head light voltage at rear of the bulb= 13.95V ; battery voltage was 14.46V at the same time.

So, with increased revs both those voltages are only going to climb. The figure I got of 13.95V is already above the previously mentioned 5% over voltage level (of 13.86V) which supposedly halves bulb life.
Those voltages are dead on for what is required for the battery to charge. Bulb manufacturers must know this, bulbs have to be OK at least to 14.4V.
2011 Sport SLS with nav Black Pearl Metallic
bootymac
Posts: 1602
Joined: Fri Jul 19, 2013 1:04 am

murcod wrote:Did some testing today. Engine idling, low beam on - head light voltage at rear of the bulb= 13.95V ; battery voltage was 14.46V at the same time.

So, with increased revs both those voltages are only going to climb. The figure I got of 13.95V is already above the previously mentioned 5% over voltage level (of 13.86V) which supposedly halves bulb life.
murcod wrote:I forgot to mention, I had the headlights on before starting the engine (with the multimeter on Max Hold.) The peak was only 13.96V - so no significant spike was picked up by the multimeter at engine start up.
Good info, thanks for testing and sharing
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