Let's Figure Out the Headlight Bulb Issue
Posted: Mon May 05, 2014 6:07 pm
If you haven't experienced it, you will--your Kizashi headlights will burn out faster than any other car you've owned. 
And to add to the inconvenience, it is impossible to change the driver's side bulb without removing the bumper. I know--I've tried. I removed the entire intake and even unbolted the computer housing. There's just no way to get to the bolt that's shown in the owner's manual without possibly damaging a wiring harness.
Even Steve at Ray Suzuki has mentioned this is one of the most common problems with the car and that the electrical system with the car can be quite particular.
So my biggest question is why?
I suspect it's somewhere in the electrical system and related to overvoltages. If so, how can the headlight bulb be better isolated from this? Motorcyclists have things like this available:

Once of the features available in these modules is surge protection.
In commercial and residential lighting, it's possible to buy 130v bulbs for 120v circuits for this same reason--to keep surges and spike from breaking the filament.
Any ideas on how to better isolate the bulbs or fix the electrical gremlins in the car? I know with our collective knowledge, we can fix this problem once and for all.

And to add to the inconvenience, it is impossible to change the driver's side bulb without removing the bumper. I know--I've tried. I removed the entire intake and even unbolted the computer housing. There's just no way to get to the bolt that's shown in the owner's manual without possibly damaging a wiring harness.

Even Steve at Ray Suzuki has mentioned this is one of the most common problems with the car and that the electrical system with the car can be quite particular.
So my biggest question is why?
I suspect it's somewhere in the electrical system and related to overvoltages. If so, how can the headlight bulb be better isolated from this? Motorcyclists have things like this available:

Once of the features available in these modules is surge protection.
In commercial and residential lighting, it's possible to buy 130v bulbs for 120v circuits for this same reason--to keep surges and spike from breaking the filament.
Any ideas on how to better isolate the bulbs or fix the electrical gremlins in the car? I know with our collective knowledge, we can fix this problem once and for all.
